Electroplated diamond tools multi-channel processes involved in the manufacturing process, any process inadequate, will cause the coating off.

a plating pretreatment

Steel substrate in the treatment step before entering the plating tank is referred to as pre-plating treatment. Pre-treatment: mechanical polishing, degreasing, etching and activation steps. The purpose of the pre-plating processing is to remove the surface of the base of the burr, grease, oxide film, rust and oxide scale, normal growth, the formation of the binding force between the molecules to expose the base metal of the metal lattice. If handled properly, before plating the surface of the substrate has a thin oil film and the oxide film, the metal lattice of the base metal can not be sufficiently exposed, it will hinder the binding force between the metal coating and the matrix metal forming molecules, only the role of mechanical mosaic, poor adhesion. Therefore, pre-plated bad is the main reason for the coating off.

the bath

Formulations of the bath directly affect the kind of plating metal, hardness, wear resistance, with different process parameters also control the thickness of the plating metal crystals, caused by the density and the size of the plating internal stress. For the production of electroplated diamond tools, most of the nickel or nickel - cobalt alloy, fails to consider the impact of bath impurities, and the factors that affect the coating off:

(1) affect the coating of the internal stress of the internal stress is generated in the electro-deposition process, the solution of the additives and their decomposition products and hydroxides will increase the internal stress. Such stress is in the plating process, plating layer by some deposition factors, caused due to lattice defects. In particular the role of certain metal ions and organic additives, will significantly increase the internal stress of the coating. Macroeconomic stress and micro-stress two types of coating internal stress. Macroscopic stress is manifested in a sheet metal plating on one side, bending flakes impact of stress within the coating. Microscopic stress is manifested mainly by increasing the hardness of the coating.

Macroscopic stress can cause the coating to produce bubbles, cracking, loss and other phenomena in the storage, use process.

Different plating bath for electroless nickel or nickel - cobalt alloy composition, internal stress are significant differences between the higher chloride content, the greater the internal stress. For the main salt of nickel sulfate plating bath, bath internal stress watt class were less than other types of plating solution. By adding an organic brightener, or stress relieving agent the macro internal stress of the coating may be significantly reduced while increasing its microscopic internal stresses. Different process combinations, such as current density, pH value, temperature, and can make the same kinds of bath of the coating have different internal stress. Therefore, to reduce the influence of the internal stress must strictly control the scope of the process of the bath, so as to ensure that the internal stress of the coating in the range of the process requirements.

(2) the impact of hydrogen evolution in any plating solution, regardless of how the PH value, due to the water molecule dissociation, always present a certain amount of hydrogen ions. Accordingly, under appropriate conditions, both in acidic, neutral or alkaline electrolyte solution for electroplating with a metal precipitated on the cathode, while often hydrogen precipitated. Hydrogen ions in the cathodic reduction, part of the formation of hydrogen gas to escape, the part of the state of atomic hydrogen to penetrate the base metal and coating. So that the lattice distortion causing great stress, but also the coating significantly deformed. At this point, no defects from the appearance point of view, but it's mechanical performance is substandard. Adsorbed hydrogen will swell so the tool during use, when the temperature of the surrounding medium is increased, aggregation in the matrix metal or plating metal plating bubbled off phenomenon.grinding wheel

The electroless nickel cathode current efficiency of 95%, only 5% of the hydrogen evolution reaction. However, if the temperature is too high, the PH value is too low, the components improper causes the hydrogen evolution exacerbate. Therefore, how to control the plating hydrogen evolution reaction control coating internal stress is a problem worth exploring.

c, the plating process

If you exclude the impact of the plating solution composition and other process control, power outages in the electroplating process is caused by the coating off an important reason.

Electroplated diamond tools electroplating production process has a large difference with other types of plating. Electroplated diamond tools electroplating process, including the empty-plated (base), on the sand, thickening process. Substrate leaving the bath, i.e. longer or shorter power may exist in various processes. For example, empty plated after a certain time, the need to observe the quality of the undercoat of nickel and diamond is distributed evenly on the substrate; the above process step, unloading sand on sand has plant sand and unloading sand sometimes necessary to leave the plating tank, in another vessel ; thickening process observed in diamond coverage is in place. Short power, has little effect on the coating, and if the power-off time is too long, the surface of the coating metal will instantly generate a dense oxide film, so that subsequent electrodeposition metal atom along the original metal lattice growth, effect of the binding force between the two. When the tool during use, the external force is greater than the binding force between the two layers, the separation of the layers and between the two layers is inevitable. Therefore, the use of a more reasonable process, the step may also reduce the coating off phenomenon.cutting wheel

The S blade tip of the drill, also known as Vince Lu drill point from the end face of the projection, chisel S-shaped. The middle of the drill tip slightly drum parabolic coronavirus can be seen from the front projection. Since the S-edge drill tip is a graph edge, the drill tip enters the cutting instantaneous with the workpiece for the point-contact, and thus customize concentric and stability are better than ordinary twist drills, axial force is reduced, the machinability improvement, longer bit life is processed The hole quality is significantly improved, to further improve the hole position accuracy and geometric accuracy is satisfactory, the the drilling feed amount and feed speed. Basically be divided into three types, namely, topped the S edge S edge of low crown and low crown small S edge S blade tip of the drill according to the parabolic shape of coronal and transverse edge
3.1 topped the S edge drill point

Topped the S edge drill point to the United States Giddings Lewis bit grinder grinding temperature Oslo (Winslow) drill tip representatives. The machine is attached to a special set of cam mechanism, longer repair grind the S edge cutting part of the drill tip (L0), S Blade coronal curvature. Characteristics: because higher S part (L0 longer), you basically eliminate the negative rake angle, even achieve positive rake angle cutting, so do not have to chisel cutting grooves plus. High grinding efficiency, suitable for grinding the thick core drilling tool. Drill pointy end part is relatively weak, poor strength, high hardness workpiece is not suitable for high-speed machining. The drill tip material requires the use of the material has good toughness (such as high-speed steel).cutting wheel

3.2 the low crowns S edge drill point

The low crown S edge drill point to Germany's five-axis grinding machines (by Switzerland Numroto with programming software) grinding drill tip representatives. The tip of the drill cutting part (L0) shorter, S blade coronal curvature smaller. As can be seen from the end face of the projection direction transverse blade for large S-shaped intermediate locally to a short straight line, the transverse edge portion has two small grooves drill negative rake angle of the tip portion can be reduced.
Characteristics: due to the relatively short cutting part (L0), drilling sharp end and a good strength of the main cutting edge; due to the small curvature of the drill tip S blade coronavirus Custom concentric and stability better than crested S blade drill tip. Open horizontal edge rake angle drilling performance improved significantly, both retained topped the S edge drill point advantage, cutting disc but also improves the strength of the drill pointy end. For workpiece machining hard materials (such as steel, iron castings, etc.). The drill material can be used high-speed tool steel, carbide, or other high hardness materials. Such drill grinding more complex and demanding.